Machine Type for welding of power modules FX20-L Special Automatic Machine
1 welding head
–> Customizing is possible
Outer dimensions, basic machine: L x W x H approx. 1200mm x 1600mm x 2200mm, operating area (customers product size) needs to be considered
Working area (x-y-table and rotation axis) depends on machine concept and customers needs maximum: 400 x 200 mm/rotation 180°
special designed stiff axis systems, which are resistant to ultrasonic vibrations
max. size of module (customers product) 250 x 150 mm (larger size on demand)
Welding stroke (z-movement) 30mm
Pressure range 0,5 – 6,5 bar
max. load on product 300 kg (depends on configuration/settings)
max. clamping force on product / base plate 12.000 N, special customized clamping systems for
customers products
Ultrasonic Generator System digital
Ultrasonic Power 3.000 W (more Power on demand available)
Vacuum clamping area on anvil special customized clamping systems for customers products
Vacuum system Venturi nozzle
Process manual/automatic/step and repair mode possible for positioning and welding process (depends on machine concept)
Parameterization Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding Time
Process control Yes, special online process control of Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding time.
Additional: power and height graph versus time
Program storage  > 10.000
Statistically evaluation Welding time, height, power
Error detection acoustically and visually communication
Process advantage Economical due to short cycle times.
Low energy consumption
Design concept Flexible machine concept, expandable with changing units
Can be integrated into assembly and production lines.
Design in accordance with CE guidelines.
Safety user level Production/set-up modes secured by key switch and password
Measurement and Calibration Station Semi-Automatic Machine Self Check possible
Construction Compact modular design
DMC (Data Matrix Code) Reader
Traceability for e.g. product serial number
RFID Reader
for plausibility check of mounted changeable fixture (different products)
Data access  Network capable. Data export possible
Frequency control  20,000 Hz (35,000 Hz available)
Options for Line Automation Concepts for the linking of welders with customer-specific PPS systems
Application-specific system adaptation up to integration into complex assembly lines
Customer advantage Comprehensive training for operation and commissioning at our schooling center or at the customer´s own location
Optimal customer care thanks to our worldwide representative and service network
Consultation and project support for software ideas
Customer-related welding tests in our own laboratory
More than 30 years of experience in ultrasonic welding.
More than 10 years of experience in ultrasonic metal welding of high power modules.
Technology leader in ultrasonic metal welding

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