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Wire Harness2021-03-02T09:24:45+00:00

Wire Harness

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Ultrasonic welding is the future-oriented method for wire and terminal applications. Among other things the process is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contacts.

Compared with crimping or resistance welding, this process offers numerous advantages.

Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.

Ground Contact

Copper cable to high current contact (90° angle)

Large cable cross section for energy supply in the vehicle electrical system (copper plate)

Copper cable to high current contact

Aluminium cable to high current contact (180° angle)

Copper cable to high current contact (180° angle)

Aluminium cable to high current contact (90° angle)

Large cable cross-section for energy supply in the vehicle electrical system

Large cable cross section for energy supply in the vehicle electrical system (90° angle)

Aluminium cable to copper plate

Aluminium cable to brass contact

Inline splices

End or butsplicing

Aluminium inline splices

Copper cable to contact to power supply in low voltage range

Copper cable to copper cable lug

Aluminium cable to copper cable lug

Aluminium cable to brass contact (Bend)

Aluminium cable to brass contact with rotating nut

Large cable cross section for energy supply in the vehicle electrical system (with insulation crimp)

Large cable cross section for energy supply (so called middle strip)

Small cross sections

Cascade welding (aluminiu-copper-connections)


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