FX20-L
| Machine Type for welding of power modules | FX20-L Special Automatic Machine 1 welding head –> Customizing is possible |
| Outer dimensions, basic machine: L x W x H | approx. 1200mm x 1600mm x 2200mm, operating area (customers product size) needs to be considered |
| Working area (x-y-table and rotation axis) | depends on machine concept and customers needs maximum: 400 x 200 mm/rotation 180° special designed stiff axis systems, which are resistant to ultrasonic vibrations |
| max. size of module (customers product) | 250 x 150 mm (larger size on demand) |
| Welding stroke (z-movement) | 30mm |
| Pressure range | 0,5 – 6,5 bar |
| max. load on product | 300 kg (depends on configuration/settings) |
| max. clamping force on product / base plate | 12.000 N, special customized clamping systems for customers products |
| Ultrasonic Generator System | digital |
| Ultrasonic Power | 3.000 W (more Power on demand available) |
| Vacuum clamping area on anvil | special customized clamping systems for customers products |
| Vacuum system | Venturi nozzle |
| Process | manual/automatic/step and repair mode possible for positioning and welding process (depends on machine concept) |
| Parameterization | Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding Time |
| Process control | Yes, special online process control of Pressure, Amplitude, Energy, Welding Height, Welding Distance, Welding time. Additional: power and height graph versus time |
| Program storage | > 10.000 |
| Statistically evaluation | Welding time, height, power |
| Error detection | acoustically and visually communication |
| Process advantage | Economical due to short cycle times. Low energy consumption |
| Design concept | Flexible machine concept, expandable with changing units Can be integrated into assembly and production lines. Design in accordance with CE guidelines. |
| Safety user level | Production/set-up modes secured by key switch and password |
| Measurement and Calibration Station | Semi-Automatic Machine Self Check possible |
| Construction | Compact modular design |
| Optional: DMC (Data Matrix Code) Reader |
Traceability for e.g. product serial number |
| Optional: RFID Reader |
for plausibility check of mounted changeable fixture (different products) |
| Data access | Network capable. Data export possible |
| Frequency control | 20,000 Hz (35,000 Hz available) |
| Options for Line Automation | Concepts for the linking of welders with customer-specific PPS systems |
| Application-specific system adaptation up to integration into complex assembly lines | |
| Customer advantage | Comprehensive training for operation and commissioning at our schooling center or at the customer´s own location |
| Optimal customer care thanks to our worldwide representative and service network | |
| Consultation and project support for software ideas | |
| Customer-related welding tests in our own laboratory | |
| More than 30 years of experience in ultrasonic welding. More than 10 years of experience in ultrasonic metal welding of high power modules. |
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| Technology leader in ultrasonic metal welding |